500kw Resistive Load Bank for Generator Testing

• Customization: Available
• Type: Universal Testing Machine
• Maxcapacity: >1000KN
• Model NO.: AC400-500KW
• Accuracy Grade: 0.5
• Load Way: Electronic Load
• Loading Method: Dynamic Load
• Display: Digital
• Control: Computer Control
• Weight: 500-1000Kg
• Power Source: AC380V
• Oil Cylinder Position: Top
• Rated Power: 500kw
• Rated Voltage: 400V
• Power Factor: 1
• Load Accuracy (Each Step): ±5%
• Load Accuracy (Overall): ±3%
• Display Precision: 0.5 Grade
• Control Power: 380VAC, 3 Phase 4 Wire, 50 Hz
• Dimensions: 1460 mm*1980mm*1800mm
• Temperature: -10degree~+50degree
• Transport Package: Inner: Plastic Film Wrapped Outside: Wooden Case
• Specification: ISO9001: 2008
• Trademark: triumph load
• Origin: Hebei, China
• HS Code: 9030390000
• Production Capacity: 10units/Month

Product Description

Compact and Lightweight design that is ideal for moving from job site to job site or within your facility.
Introduction:
It offers the most robust, high-capacity designs in the industry.  It is setting the standard with intelligent operator controls, safety indication layouts, adjustable load step resolution, and lightweight designs.  It is the perfect solution for regularly scheduled maintenance testing and commissioning of mission-critical standby emergency power systems.

Main features
1. Multiple control mode: (1) manual panel control (2) remote control (3)software control
2. Multiple display function: voltage, current, frequency, power factor, active power, reactive power, apparent power etc.  
2. Multiple protection function: overvoltage, overcurrent, overheat, over low blowing rate, blower overheat, blower phase sequence reverse protection, smoke alarm etc.
3. Forced air cooling: industrial heavy duty fan, horizon air intake, upwards outlet, low noise.
4. Power consumption components: made by special alloy resistance, high temperature resisting, high heat dissipation capability, high heat stability, no naked light, safety and reliability. Running temperature is 1/3 of rating.
5. Weather-proof structure: containerized structure provides ultra protection, protection grade higher than IP55.
6. Material and coating: the body adopt cold-rolled steel plate that processed by galvanizing corrosion protection, powder coated and spray paint.
7. Integrated & modularization design: compact structure, easy to installation, maintenance and transportation.
8. Software control: it can test and display voltage, current, frequency, power factor, active power, reactive power, apparent power etc, the test result can be store & print and form all kinds of curve, chart and test report.


Technical Parameter

AC400-500kW Intelligent Load Bank
Rating Voltage/Frequency	400VAC/50Hz, 3 phase 4 wire, line voltage 400V, phase voltage 230V
Rated Power	Resistive load:500kW
Installed Capacity	Resistive load: 500kW
Load Step	1,2,2,5,10,10,20,50,100,100,200kW, min step load: 1kW
PF(Power Factor)	1
Load Tolerance  (each step)	±5%
Load Tolerance(overall)	±3%
Display Precision	0.5 class
Control Power	Single voltage 220VAC 50Hz
Wire Connection	Load power supply input--Copper bar (star coupling "Y") Control power supply input--Connector-bar
Insulation	F
Way of Working	Continuous Working
Casing Dimensions and Cooling	about 1460*1980*1800mm (length*width*height) Forced air cooling,Horizontal inlet air and vertical cooling
Weight	About 1000kgs/set
Transportation	Hoisting, there are lifting lug in top of casing, also the wheel casters can be provided
Casing Color	Grey(RAL7035)or as you required
Operating Environment Parameter
Workplace	Outdoor
Ambient Temperature	-10ºC~+50ºC
Relative Humidity	≤95%
Altitude	≤2500 meter
Atmospheric Pressure	86~106kPa
Brands of Main Components
Contactor	Schneider
Fuse	DELIXI
MCU	INFINEON
Data processing software	Kaixiang(self-developed)
Alloy Resistance	Kaixiang(self-developed)

Supply List
The following form presents the accessories provided when we make shipment.

Items	Quantity	Remark
AC400-500kW Intelligent Load Bank	1
RS485 or RS232	1	30 meters
RS232, RS485, USB converter	1
Product Instruction	1
Certification	1
Warranty Card	1	1 year
Packing List	1
Receiving Apron	1
Data processing software	1
Test Report	1

Service Procedure

Procedure	Details
Technical solutions	Come up with technical solutions according to user's need for reference.
Technical agreement	Based on technical solutions, both parties negotiate and reach a final technical agreement according to which load bank will be produced.
Design	Design structure, electric circuit and software according to technical agreement
Production	Assemble according to designed drawing
Inspection before delivery	Strictly debug and inspect the load bank according to technical agreement and related standard, will not delivery until reach the required standard. User can send technicians to production base to accept goods.
Transportation	Send goods to designated address safely
On-site service	Send technicians to the real working place, assistant to assemble, debug, train, accept and attend the first formal testing
Lifelong service	Provide lifelong technical service to solve the problem

Main sales cases in recent years
 

Company Name	Application Product
Dalian Shipbuilding Industry Co., Ltd	AC6600-16000KVA Dry Type AC Load Bank
New Times Shipbuilding Co., Ltd	AC6600-18000KW Intelligent Load Bank
CSSC Guangzhou Huangpu shipbuilding co., ltd	AC690-14700K-RL Resistive Inductive Load Bank
Jiangsu Newyangzi Shipbuilding Co., Ltd	AC6.6KV-14400KW Intelligent Load Bank
Jiangnan Shipyard (Group) Co., Ltd	AC390-12088K-RL-H Resistive Inductive Load Bank
Zhanjiang South Sea West Oil United Offshore Construction Co., Ltd	AC600/400V-6000KVA Dry Type Load Bank AC10.5/6KV-9000KVA High Voltage Intelligent Load Bank
Zhejiang Ouhua Shipbuilding Co., Ltd	6000KW Generator Set Intelligent Testing System AC440-6000KW Generator Set Intelligent Testing System
Tianjin XIngang Shipbuilding Heavy Industry Co., Ltd	AC400-4000KVA-RLGenerator Set Intelligent Testing System AC400-2000KVA-RLGenerator Set Intelligent Testing System
Hudong-Zhonghua Shipbuilding (Group) Co., Ltd	AC450-5000KVAIntelligent Loading Unit
Xin Yue Feng Shipyard Ltd	AC440-3125KVA-RL High Power Marine Use Dry Type Generator Set Intelligent Load Bank
Yangfan Group-Zhoushan Dashenzhou Shipbuilding Co., Ltd	AC440-3000KGenerator Set Intelligent Testing System
Taizhou CATIC Shipbuilding Heavy Industry Limited	AC440-3000KWGenerator Set Intelligent Testing System
Taizhou Kouan Shipbuilding Co., Ltd	AC440-2400KW Generator Set Intelligent Testing System
Liaohe Petroleum Equipment Company, CNPC	TALH303-2-E033A Dynamic Brake Resistor
Keppel Nantong Shipyard	2926KVAHigh Power Resistive and Inductive Combined Load Bank
Dalian Xinhai JiahuaTrading Co., LtdES Offshore and Marine Engineering (Thailand) Co., Ltd	AC400-2275K-RL Generator Set Intelligent Testing System
CCCC Shanghai Equipment Engineering Co.,Ltd	AC440-1200KWAutomatic AC Load Bank
Liaohe Petroleum Equipment Company, CNPC Electrical Branch	AC400V-1300KVA-RL-H Generator Set Intelligent Testing System
Green Boat Shanghai Co., Ltd	AC400-680-RL Generator Set Intelligent Testing System
The 703th Research Institute of China Shipbuilding Industry Corporation	AC400V-500kWAutomatic AC Load Bank
The 719th Research Institute of China Shipbuilding Industry Corporation	DC1200-1800kW Automatic DC Load Bank
China General Nuclear Power Corporation	AC6.6KV-11548KVA-RL Trailor Mounted Generator Set Intelligent Testing System AC380V-2200KVA-RL Trailor Mounted Generator Set Intelligent Testing System
FuQing Nulear Power (Zhejiang Zhong Gao Power Technology Co.,  Ltd)	6.6kV/400V Automatic AC Load Bank
The Fourth Research and Design Engineering Corporation of CNNC	AC400-1000K Resistive Load Bank
Shandong Nuclear Power Co.,Ltd.	AC400-125KVA-RL Generator Set Intelligent Testing System
Daya Bay Nuclear Power Plant	ZNF216/116/46/28-600 Intelligent Battery Discharge Set
Tianjin Tencent Data Center	AC400-2000K Automatic AC Load Bank AC400-2000K Automatic AC Load Bank
Guangdong Development Bank Data Center	AC10.5kv-2000K Automatic AC Load Bank
Shanghai Rural Commercial Bank Data Center	AC10.5KV-2400K High Voltage AC Load Bank
Beijing Taikang Life Insurance Co., Ltd Data Center	AC10.5KV-2000K High Voltage AC Load Bank
Beijing Sports Lottery Data Center	AC10.5KV-2000KW High Voltage AC Load Bank
Chongqing Cloud Computing Pacific Teledata Center Project	AC10.5KV-1760KW High Voltage AC Load Bank AC10.5KV-1760KW High Voltage AC Load Bank
CICC System Beijing Data Center	AC10.5KV-1760K High Voltage Automatic AC Load Bank
Baidu Data Center	AC400-2500K Automatic AC Load Bank
Inner Mongolia Unicom Data Center	AC10.5KV-2200K High Voltage AC Load Bank
Zhengzhou Commodity Exchange	AC400-1800K Automatic AC Load Bank
STX(Fushun)Heavy Industry Co., Ltd.	AC400-3510KVAInductive Load Bank
Changzhou Kohler Genrating Equipment Co. Ltd	AC400-600K Generator Set Intelligent Testing System
CNR (Dalian) Diesel Engine Co., Ltd.	AC725-8250KVA-RL Dry Type Resistive and Inductive Load Bank
Qingdao Zichai Boyang Diesel Engine Co.Ltd	AC400-3300K Generator Set Intelligent Testing System
Jiangsu Starlight Genrating Equipment Co.Ltd	AC10KV-3000KW Generator Set Intelligent Testing System
Zibo Zichai New Energy Co., Ltd	AC400-1500KW Generator Set Intelligent Testing System AC400-1000K Generator Set Intelligent Testing System
Zhuzhou Era Equipment Technology Co.,Ltd Guangzhou Engga Generator Co.,Ltd.	AC400-1250KVA-RL Loading System AC400-500KVA-RL Loading System
MBH	AC400-2000K Generator Set Intelligent Testing System
Shenyang Crown Power Technology Co., Ltd.	AC400-1375k-RL Generator Set Intelligent Testing System AC400-550K-R Generator Set Intelligent Testing System
PRAMAC(Foshan)Power Equipment Co., Ltd.	AC400-2403K Generator Set Intelligent Testing System
APC Co.,Ltd.	AC400-1500KVA-RL UPS Power Supply Testing System
Shanxi Yuanfa Generating Equipment Co.,Ltd.	AC400V-1250KW Generator Set Intelligent Testing System
Camda Energy Equipment Co.,Ltd.	AC10.5kV/6kV-2500kW Generator Set Intelligent Testing System